Understanding Plastics Materials
Two levels of training in the principle of plastic materialsContinue Your Staff Development with Plastics Materials Training
Utilise Sierra 57 Consult’s on-site training by continuing your staff development programme with a focus on plastic materials & their properties.
These training courses will help staff learn about classifications of polymers, material data sheets and handling requirements, simple molecular structures of plastics materials and polymerisation amongst other things.
Basic Understanding of Plastics Materials
Duration: 1 day
The Sierra 57 Consult Injection Moulding Training Course consists of 26 modules overall, with an additional 9 optional modules that address specific weaknesses that your workforce may have.
For a Basic Understanding of Plastics Materials, we suggest that candidates take the following 2 modules. These modules cover the following:
Module 12 – Plastic Materials 1: Basic Material Concepts
Module 13 – Plastic Materials 2: Polymers and Additives
Prerequisites – no prior knowledge as course is aimed at beginners, trainee setters, quality, management etc.
Advanced Understanding of Plastics Materials
Duration: 3.5 days
The Sierra 57 Consult Injection Moulding Training Course consists of 26 modules overall, with an additional 9 optional modules that address specific weaknesses that your workforce may have.
For an Advanced Understanding of Plastics Materials, we suggest that candidates take the following 3 modules. These modules cover the following:
Module 14 – Plastic Materials 3: Morphology and Crystallinity
Module 15 – Plastic Materials 4: TG and Design Influences
Module 16 – Fluid Dynamics.
Prerequisites – Good understanding of injection moulding technology or should have completed some previous Sierra 57 Consult training
Basic Understanding of Plastics Material Training Modules:
Module 12 – Materials Level One:
Basic Material Concepts
- Target audience – material handlers, trainee setters, IMM operators, apprentices, quality personnel, procurement, estimators and middle management.
- Aims – Provide a basic understanding of polymer materials
- What are Plastics, and where do they come from.
- Uses of Plastics and the Diversity of the Plastics Industry.
- Classification of Plastics Materials.
- Understanding Material data sheets, level 1.
- Simple molecular construction of plastics materials and Polymerisation.
- Drying and Handling requirements.
- Outcome – improved material handling, reduced scrap, increased basic polymer knowledge.
Module 13– Materials Level Two:
Polymers and Additives
- Target audience – material handlers, trainee setters, IMM operators, apprentices, quality personnel, procurement, estimators and middle management.
- Aims – increase the knowledge of attendees with respect to different polymer families.
- Homo-Polymers, Co-polymers, Ter-Polymers, Blends and Alloys.
- Amorphous and Semi-Crystalline Plastics.
- Intermediate Molecular Structures of Plastics.
- Incorporation and need for Additives.
- Outcome – improved material handling, reduced scrap, increased basic polymer knowledge, enable management team to understand the the material handling process, improve CAPEX requirements and understanding with respect to material handling needs.
Advanced Understanding of Plastics Material Modules:
Module 14: Materials Level Three – Morphology and Crystallinity
- Target audience – Trainee setters, technicians, process engineers.
- Aims – to increase the material knowledge of attendees further and build on learning from Modules two and three
- Crystallinity.
- Advanced Molecular Structure of Polymers.
- Outcomes – further understanding of materials technology to aid process set up and part manufacture
Module 15: Materials Level Four – TG and Design Influences
- Target audience – process technicians and process engineers
- Aims – introduce the concept of material rheology:
- The Glass Transition Temperature.
- Factors Influencing Design with Plastics.
- Strength of Plastics Materials (Understanding Modulus)
- Further Understanding of Material Data Sheets.
- Bio and Bio-degradable plastics.
- Outcome – improve the understanding of material rheology, improve production process, achieve process stability.
Module 16:
Fluid Dynamics
- Target audience – process technicians, process engineers, project engineers
- Aims – to introduce the basic dynamics of injection moulding (fluid dynamics)
- Overview of flow analysis (with respect to injection moulding
- Understanding of the three-dimensional (3D) non-isothermal, non-Newtonian fluid flow of polymer melt.
- Predict how much pressure is required in advance using calculations of fluid dynamics.
- Understand that molten plastic has some viscosity, and the impact of the viscosity changes upon time. The equations of calculations of fluid dynamics are explored
- Outcome – improved understanding of material rheology, viscosity and fluid flow. Improved quality, increased efficiency of material usage and improved process control.
Sierra 57 Consult Training Courses are award winning, industry recognised & training body approved. All our plastics training courses are approved by the IOM3. Further, Sierra 57 won 'Best Training & Development' at the Plastic Industry Awards 2022, as well as 'Best Business Initiative' in the 2023 PIA's We are members of the British Plastics Federation (BPF) & Polymer Machinery Manufacturers and Distributors Association (PMMDA)
Education is a powerful way to transform lives & your business.
There is a shortage of good, skilled Engineers in the UK.
Upskilling your workforce will foster loyalty & empower them to be their very best.
Further, upskilling is approximately a third of the cost of recruiting.